Kuva ku gukata kugeza ku gukora imashini: Uburyo bwo gukora inzu zikozwe muri feri

Uburyo bwo gukora feri ikora caliper housing bukubiyemo gukoresha ibyuma mu buryo buhambaye no gukoresha neza CNC kugira ngo habeho umutekano no kuramba mu buryo bwo gufunga imodoka z’ubucuruzi. Iyi nkuru itanga incamake y’uburyo ibikoresho fatizo bihindukamo ibice bifite imikorere myiza bikwiranye n’amakamyo n’amabisi akomeye.

Uruhare rw'ingenzi rwo guhitamo ibikoresho mu gukora Caliper

Ibyuma bipima feri bigomba kwihanganira ubushyuhe bukabije n'umuvuduko mwinshi wa hydraulic. Inganda nyinshi zikomeye mu nganda zikoresha Ductile Iron (Spheroidal Graphite Iron), cyane cyane ubwoko nka GJS-400-15 cyangwa GJS-500-7, bitewe n'imbaraga zazo zo gukurura no kudakomeza guhindagura. Dukurikije uko bigaragazwa n'iyi mashini.Ishyirahamwe ry'Abahanga mu by'Imodoka (SAE International), ubuziranenge bw'ibikoresho mu bice by'ingenzi bya feri ni cyo kintu cy'ingenzi mu gukumira ihungabana rikomeye mu gihe cy'umutwaro.

Ugereranyije n'icyuma cy'umukara, icyuma gifunganye gitanga ubushobozi bworoshye bwo gufunga, bigatuma igisenge kidacika mu gihe cyo gufunga byihutirwa. Ku bacuruzi ba nyuma y'isoko bibanda ku bikoresho bya elegitoroniki.calipers z'umuyaga, kubungabunga imiterere ikomeye y'ibumba ni ingenzi kugira ngo huzuzwe amahame mpuzamahanga y'umutekano.

Icyiciro cya 1: Uburyo bwo gukata neza cyane

Urugendo rwo gukora gitangirira mu ruganda rw’amabuye, aho imiterere y’inzu ikorerwa. Ku binyabiziga by’ubucuruzi, gukoresha umucanga w’icyatsi kibisi cyangwa gushushanya ibikonoshwa ni bwo buryo bwiza bwo gukoresha. Gushushanya ibikonoshwa bitanga imiterere myiza y’ubuso n’ubushobozi bwo kwihanganira ibintu bikomeye, ibyo bigatuma ibikoresho bigomba gukurwaho mu cyiciro gikurikiraho cyo gukora.

Mu gihe cyo gusukura, ubushyuhe bw'icyuma gishongeshejwe bugomba gukurikiranwa hakoreshejwe pyrometers za infrared kugira ngo bugume hagati ya 1.350°C na 1.450°C. Ubushyuhe budahindagurika bushobora gutera porosity y'imbere cyangwa "gufungana kw'ubukonje," bigatera intege nke imiterere y'icyuma gishongeshejwe.umubiri wa caliperIgenzura ry’ubuziranenge muri iki cyiciro rikunze kuba rikubiyemo isesengura rya spectroscopic kugira ngo harebwe imiterere ya shimi ya buri gice cy’ibinyabutabire bishongeshejwe.

Icyiciro cya 2: Gusukura no kugabanya imihangayiko

Iyo icyuma kimaze gukomera, igisenge gishyirwa mu "gutemba" kugira ngo gikureho ibumba ry'umucanga n'imibiri y'imbere. Ibi bikurikirwa no guturitsa amasasu, aho ibikoresho by'icyuma bikoreshwa mu gusukura ubuso no kugaragaza inenge zose. Ku bw'imirimo ikomeye.ibikoresho byo gusana ferin'aho ibintu biherereye, isuku y'ubuso ni ingenzi kugira ngo nyuma hashyirweho irangi rirwanya ingese.

Imihangayiko y’imbere mu gihe cyo gukonjesha vuba kw’icyuma gishobora gutera kugorama mu gihe cyo gukora imashini. Kugira ngo ibi bigerweho, inganda nyinshi zishyira mu bikorwa uburyo bwo gutunganya ubushyuhe buzwi nka annealing. Ibi bishimangira imiterere ya molekile y’icyuma, bigatuma ingano y’ingenzi y’icyuma gifata piston iguma ihamye mu gihe cyose cy’ubuzima bw’igice mu gihe cy’isoko.

Icyiciro cya 3: Imikorere y'imashini za CNC zigezweho

Impinduka kuva ku gucukura icyuma gikozwe mu buryo bwa "raw casting" kugera ku gikoresho gikoreshwa mu gukora imashini ziba mu kigo cy’imashini. Ubuhanga ni bwo bw’ingenzi hano, kuko ubushobozi bwo kwihanganira icyuma gikozwe mu mashini zifata imashini n’imiyoboro y’icyuma akenshi bipimwa muri mikoroni. Ibikoresho bigezweho bikoresha imashini za CNC zifite umurongo munini kugira ngo zikore imashini zicukura, zikora imashini ...

Umugozi wa piston ni wo ugaragara cyane, usaba ubukana bw'ubuso (Ra) bwa 0.4 cyangwa irenga kugira ngo hirindwe ko amazi ava. Ibikoresho byihariye byo gukaraba bikoreshwa nyuma yo kurambirana mbere kugira ngo bigere ku ndurwe isa n'indorerwamo. Ku batanga serivisi zopiston za calipern'aho babika ibintu, uburyo ibi bice byombi bihurira bugena imikorere myiza ya sisitemu yose ya feri ya disiki y'umwuka.

Icyiciro cya 4: Gutunganya ubuso no kurinda ingese

Ibinyabiziga by’ubucuruzi bikora ahantu habi, hagaragara umunyu wo mu muhanda, ubushuhe n’imyanda. Kubera iyo mpamvu, aho caliper ikorera hagomba gusukurwa neza. Uburyo busanzwe burimo guterwa na zinc-nickel cyangwa epoxy e-coating. DukurikijeASTM Mpuzamahanga, isuzuma ry’umunyu (rikunze kurenza amasaha 500) ni ryo hame rikoreshwa mu nganda mu kwemeza ko ibice byo munsi y’umubiri w’imodoka bidashobora kwangirika bitewe n’ingese.

Irangi ryiza cyane ntiririnda ingese gusa ahubwo rinatumaibice bya caliper ya feriIguma yimuka mu gihe cy'imyaka myinshi. Ku isoko rinini, aho igihe kirekire gisobanura ko igabanuka ry'igiciro cyose cy'ubukode (TCO), ikoranabuhanga ryo gusiga irangi ni inyungu ikomeye ku bakinnyi bo mu Bushinwa.

Igenzura ry'Ubuziranenge n'Igenzura rya Nyuma

Icyiciro cya nyuma cy'umusaruro kigizwe n'igenzura ry'ibintu byinshi. Buri nzu ikorerwa isuzuma ry'amazi asohoka ku muvuduko mwinshi, aho umwuka cyangwa amazi ya hydraulic ashyirwa mu nganda kugira ngo harebwe niba hari imyenge cyangwa inenge mu mikorere. Imashini zipima (CMM) zikoreshwa mu kugenzura ko imiterere y'inzu ihuye n'ibipimo bya CAD by'umwimerere.

Mu rwego rw'umuryango mpuzamahanga wita ku “Uburenganzira bwo Gusana”, nk'uko byagaragajwe naIshyirahamwe ryita ku modoka, ibice bya nyuma y’isoko bigomba kuba byujuje cyangwa birengeje imikorere y’ibikoresho by’umwimerere (OE). Isuzuma risanzwe ryemeza ko agasanduku gasimbura agasanduku gatanga imbaraga zimwe zo gufunga no gutwika ubushyuhe nk’igice gisimbura.

Gushakisha Ingamba z'Isoko ry'Inyuma

Ku bacuruza n'abayobozi b'amato, gushaka aho babika feri bisaba uburinganire mu bijyanye no gukoresha neza ikiguzi no kuba inyangamugayo mu bya tekiniki. Ubushinwa bwabaye ihuriro mpuzamahanga ry'ibice by'imodoka z'ubucuruzi, itanga uruhererekane rukomeye rw'ibicuruzwa ruhuza inganda n'ibigo by'imashini. Mu kwibanda ku nganda zemewe na ISO 9001 na IATF 16949, abaguzi bashobora kwemeza ko bahabwa ibikoresho bihangana n'uburemere bw'ubwikorezi.

Ibibazo Bikunze Kubazwa

1. Ni ibihe bimenyetso bisanzwe by'aho feri ikora nabi?

Inzu yangiritse ikunze kugaragara binyuze mu gusohora amazi agaragara hafi y’agapfunyika ka piston cyangwa kwangirika kw’agapfunyika k’igare bitewe n’umubiri ugoramye. Mu modoka z’ubucuruzi, inzu yacitsemo ibice ishobora gutuma umwuka utakaza umuvuduko mu buryo butunguranye. Igenzura rihoraho rigomba gushyira imbere kugenzura niba hari ingese n’imitsi yacitse.

2. Kuki icyuma gikoresha ibyuma bito bikundwa kurusha aluminiyumu mu gupima amakamyo?

Nubwo aluminiyumu igabanya uburemere, icyuma gikozwe mu buryo bwa ductile gitanga ubukana bwiza bw'imiterere n'ubushyuhe bukenewe kuri sisitemu zikora feri ziremereye. Imodoka z'ubucuruzi zitanga ubushyuhe bwinshi mu gihe cyo gufunga; icyuma gikozwe mu buryo bwa ductile kigumana ishusho yacyo muri ubu bushyuhe kurusha izindi alloys zoroshye, bikarinda "gukwirakwira kwa caliper."

3. Ni gute imashini itunganya feri igira ingaruka ku mikorere ya feri?

Isura y'ubuso bw'agapira ka piston igira ingaruka ku kuntu gashiraho imigozi. Iyo agapira gakomeye cyane, gashobora kwangirika, bigatuma amazi asohoka cyangwa umwuka uva. Iyo ubushobozi bwo guhagarara burenze urugero, piston ishobora kunyeganyega, bigatuma "guhagarara" no gukwirakwiza imbaraga zo gufunga feri mu buryo butaringaniye.

4. Ese aho feri yangiritse hashobora gusanwa cyangwa kuvugururwa?

Nubwo seal na piston bishobora gusimburwa, agace kangiritse mu miterere y’icyuma—nk’akarimo umubiri wacitse cyangwa imigozi yacitse—kagomba gusimburwa aho gusanwa. Abakora ibikoresho by’inzobere mu kuvugurura ibikoresho bazongera gukoresha gusa agace katsinze ibizamini bya ultrasound kandi kujuje ibisabwa by’umwimerere.

5. Ni uruhe ruhare ubuvuzi bushyuha bugira mu gikorwa cyo gukora?

Gutunganya ubushyuhe, cyane cyane kugabanya stress cyangwa gufunga, bituma icyuma kidahinduka nyuma yo kugitunganya. Ubu buryo butuma icyuma gikomera, bigatuma ubushobozi bwo kwihanganira ibintu mu ruganda bukomeza kuba bwiza nubwo igice cyacyo cyaba gishyushye cyane.